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DL Aeromodelles Embraer Tucano (Read 27,573 times)
Danster
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Reply #20 - Mar 4th, 2013 at 8:10pm
 
Ok, finished with the stab. All parts have been cleaned up and are ready for a final sand prior to the application of primer.

Now time for the wings. I don't know what the hell they were thinking for the wheel cutouts! They are made for a 4" tire!!! I cut some foam and decided to fill the holes and cut new ones later, to match my struts and final wheel choice, suitable for 2 3/4" or 3". Gorilla glue to the rescue! Grin

A pain to be sure, but will be worth it later.

Dan
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Reply #21 - Mar 5th, 2013 at 3:28pm
 
looks like they set it up for my kinda landings...
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Reply #22 - Mar 6th, 2013 at 7:39pm
 
You mean"tundra tires“ Sandy?  Grin

Ok, got the holes plugged and capped the inside of the servo pockets. Cores are sanded and ready for skinning. I have a couple patches of carbon fibre cloth that will be sandwiched between the foam and balsa sheeting to strengthen the new wheel openings and gear plates.
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Reply #23 - Mar 7th, 2013 at 6:54am
 
Looking good Smiley
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Reply #24 - Mar 7th, 2013 at 2:24pm
 
Thanks Al.

Wing sheeting was sanded and cleaned. Each side was given a scrape coat of west systems epoxy and laid up in the wing saddles. Only used 3 oz of epoxy for all four sides. Everything lined up pretty good so I locked it all down with probably 300lbs of weight. Now they have to sit for 24 hours to cure. Then on to leading and trailing edge sections.

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« Last Edit: Mar 7th, 2013 at 2:26pm by Danster »  

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Reply #25 - Mar 9th, 2013 at 3:03pm
 
The wings turned out pretty good. I cleaned up the edges and gave the skins a slight sanding. A little filler will take care of some low spots. Glued up the the leading and trailing edge pieces with... you got it, Gorilla white glue! 3M tape is what I prefer to use because after wiping down the skins, it grips real good.
Next up is the sanding and shaping so I can glue on the wing tip blocks.

Dan.
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Reply #26 - Mar 11th, 2013 at 8:07pm
 
Off with the tape. Leading and trailing edges sanded to shape. I sanded the sheeting as well so I can fill in the low spots. Filler is just Elmers wood filler. Sands pretty easy. Like the stabs, the wings are too short because the stupid cores were not cut properly.  Angry. I had to add a 1/2" balsa piece just to make up the length, so when I finally glue the wing tip on, it will be correct.
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Reply #27 - Mar 11th, 2013 at 8:34pm
 
My kit of parts did not include the plastic exhaust stacks or the cockpit floor, which is an integral part of the strength for the fuselage. So while the work on the wings was being done, I made up a ply cockpit floor and lightened the crap out of it. Scuffed up the fuse and hysoled it in place.

I got the patterns for the exhaust stacks from getting the profiles copied from Jon's set. I glued up some balsa blocks and carved up a set of stacks. I think they turned out pretty good. They are getting a few coats of clear to harden the balsa. I'll hollow out them to a small degree to give them depth.

I also did not get any plastic parts to make the instrument panel sections. So, again, using patterns from Jon's set, I fabricated mine from balsa and 1/64 ply and they weigh next to nothing. Primed and a coat of flat black and all they need is a photo of the instruments.
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Reply #28 - Mar 12th, 2013 at 5:31am
 
Mmmmm I like the goodies behind the parts! Tongue
The parts look very nice also.

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Reply #29 - Mar 12th, 2013 at 7:43am
 
Its nice to see a thread showing a foam wing again.  Nice job.

What sort of retracts are you gong to use?
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« Last Edit: Mar 12th, 2013 at 7:43am by MkIX »  

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Reply #30 - Mar 12th, 2013 at 8:31am
 
Yak Man wrote on Mar 12th, 2013 at 5:31am:
Mmmmm I like the goodies behind the parts! Tongue
The parts look very nice also.




raisin tea biscuits and hot cross buns.....super
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Reply #31 - Mar 12th, 2013 at 5:47pm
 
MkIX wrote on Mar 12th, 2013 at 7:43am:
Its nice to see a thread showing a foam wing again.  Nice job.

What sort of retracts are you gong to use?


The retracts are going to be from Robart. 550RS series, air up air down. The nose is a 105deg 558RS series . All can accommodate 3/8" or 7/16" robostruts. The front one will be their forked strut.

Goodies almost gone Al!
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Reply #32 - Mar 30th, 2013 at 6:54pm
 
Work has slowed me down along with this head cold. I did cut the fuselage canopy section off and cleaned up the edges. My instrument panel sections fit pretty good and that means I have to fabricate the seats to go with them some time as well. I sanded the primer on the fuse and applied some Bondo filler in a couple places.

My retracts are on their way so that means I will be able to at least get the nose section and door sorted out. Work on the wing is also a little slow and I'll need to buckle down and get it done in order to get to the painting stage.

Dan
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Reply #33 - Apr 23rd, 2013 at 9:09pm
 
A short update. Got my retract parts from Robart so now I can finalize the nose retract mount and can organize the main ones in the wings.

Speaking of wings, I managed to get the leading edge glued on and sanded, sanded the wing root for the proper dihedral, marked and cut out the aileronsand flaps sections. The original design called to cap these with 1/4" balsa but since I planned to use pin hinges, I made the cuts for 3/8" balsa caps. Even this is not deep enough for a solid pin hinge, so I inserted 1/2" blocks into the foam before I cap them. Some pics show when I did the wing side. Same procedure on the aileron/flap sections.

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Reply #34 - Apr 23rd, 2013 at 9:26pm
 
By the way, Gorilla glue works great in this application and foams up and fills any gaps around the balsa blocks in the foam. Once cured and sanded, the 3/8" caps will lock everything together.

Dan
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Reply #35 - Apr 24th, 2013 at 5:56pm
 
Wing caps getting glued on, this time with Gorilla Glue wood glue.

Also a prelude to the Margaree dinner menu..... slow cooker beef stew!!!  Wink

Dan.
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Reply #36 - Apr 24th, 2013 at 6:48pm
 
Nice job Dan, did you say you would have it ready for Margaree? Roll Eyes
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Reply #37 - Jun 3rd, 2013 at 7:53am
 
Jon took his Tucano up for the maiden flight yesterday.  Fantastic airplane!  no graphics on it yet but a super paint job by Todd!

video here:

http://www.youtube.com/watch?v=Z5ef3XKz5rc&feature=youtu.be

and while you're at it take a look at his hangar 9 me-109.  Spitfires at the warbird meet need to be looking over their shoulders!  LOL

http://www.youtube.com/watch?v=ttm2CUP0qOM&feature=youtu.be
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« Last Edit: Jun 3rd, 2013 at 7:55am by al »  

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